Production Process Of Flood Light High Mast

Usually, the production process of flood light high mast covers multiple links. From material preparation to final product delivery, strict process control and quality inspection are required. Today, high mast factory Phoebus will take you to have a look.

The production process of flood light high mast mainly includes the following steps:

‌Raw material preparation‌: Purchase raw materials required for steel, flood light, electrical components, cables, etc.

‌Pole processing‌: Cut, bend, weld, and other processes on steel to make the pole part of flood light high mast. Specific processes include rolling and flattening, cutting and blanking, die-pressing rolling, sandpaper grinding and rust removal, submerged arc welding, etc.

‌Surface treatment‌: Rust removal, phosphating, spraying, and other surface treatments are performed on the pole to improve its corrosion resistance and aesthetics. Surface treatment includes hot-dip galvanizing and plastic spraying. The thickness of the hot-dip galvanizing layer is ≥80 microns, and the thickness of the plastic spraying layer is ≥100 microns.

‌Light fixture assembly‌: Install lamps, light sources, lampshades, and other components to ensure the normal lighting and protection functions of the lamps.

‌Electrical installation‌: wiring, and installation of electrical components, such as ballasts, triggers, capacitors, etc., to ensure the electrical performance of high mast lights.

‌Testing and inspection‌: Conduct withstand voltage test, ground resistance test, luminous flux test, etc. to ensure that the flood light high mast meets relevant standards and quality requirements‌.

‌Packaging and shipment‌: Pack the finished flood light high mast to protect the product from damage during transportation and storage‌.

‌Structural characteristics and technical parameters of flood light high mast‌ ‌Light pole‌: Usually octagonal, twelve-sided, eighteen-sided cone-shaped pole body, made of high-strength high-quality steel plate through shearing, bending, and automatic welding. The general height is 25m, 30m, 35m, 40m, and other specifications, and the maximum wind resistance can reach 60 meters/second. The light pole is hot-dip galvanized, with strong anti-corrosion ability, and the design strength can reach more than 42 meters/second of wind resistance, and the earthquake intensity is 8 levels‌.

‌Electric lifting system‌: It consists of an electric motor, a winch, three sets of hot-dip galvanized control wire ropes and cables, etc., with a lifting speed of 3 to 5 meters per minute‌.

‌Lightning protection system‌: A 1.5-meter-long lightning rod is installed on the top of the lamp, and a 1-meter-long grounding wire is installed on the underground foundation and welded with the underground bolts‌.

Through the above steps and parameters, it can be ensured that the quality and performance of the flood light high mast meet the standards and meet the needs of urban lighting. It should be noted that this is only a rough production process, and the specific situation may vary depending on the specific process and product characteristics of the factory. But in general, the high mast factory Phoebus will strictly control the quality of each link to ensure the quality and performance of the final product.

If you are interested in the production process of flood light high mast, welcome to learn more!